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Hydro Generator Rotor Repair Using Laser Cladding

Why is rotor repair necessary?

The rotor is the central rotating component of a hydro generator, operating under heavy load and in harsh conditions. Over time, it often experiences:

  • Surface wear at bearing or journal areas
  • Cracks, pitting, or scratches due to friction and temperature
  • Dimensional deviations affecting dynamic balance
  • Chemical corrosion or damage during maintenance

If not properly addressed, these issues can significantly reduce power generation efficiency, cause vibration, compromise stability, or even lead to complete system shutdown.

Laser Cladding – The optimal solution for rotor restoration

Laser Cladding is an advanced surface engineering technology that uses a high-power laser beam to fuse a wear-resistant alloy onto the base material. It is particularly suitable for rotor repair thanks to its outstanding advantages:

  • High precision: Targets only the damaged areas without affecting surroundings
  • Low heat input: Prevents distortion or structural damage to the base metal
  • Enhanced surface performance: Excellent wear, heat, and stress resistance
  • Restores original dimensions with minimal tolerance (< 0.01mm)
  • Time- and cost-saving alternative to full replacement

Our Rotor Repair Process at PHUONGDONG INDUSTRY

  1. On-site inspection and precise damage assessment
  2. Surface preparation and cleaning
  3. Laser cladding using selected alloy (e.g., Inconel, Stellite, iron-based alloys)
  4. Post-cladding machining (turning, grinding, tolerance adjustment)
  5. Dynamic balancing and final quality inspection before reassembly
Surface after Laser Cladding

Reliable Service from PHUONGDONG INDUSTRY

With over 10 years of experience in precision machining and industrial equipment restoration, PHUONGDONG INDUSTRY is a trusted partner of many major hydropower plants in Vietnam.

✅ Highly skilled engineers
✅ Advanced machinery and laser systems
✅ Fast response – on-site inspection available
✅ Quality commitment and timely delivery

Contact Us for Technical Consultation and Service:

PHUONG DONG INDUSTRIAL  AND TRADING CO., LTD
Address: Alley 70, Dan Di, Uy No, Dong Anh, Hanoi
Phone/Zalo: +84 987 822 360