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Rotor Repair for Swing Hammer Crushers Using Laser Cladding Technology

The rotor of a swing hammer crusher is subjected to severe wear and impact during the crushing of hard materials such as stone, clinker, slag, and ore. Over time, the hammer heads, throw arms, and rotor surfaces wear unevenly, leading to decreased crushing efficiency, rotor imbalance, and excessive vibration that threatens equipment safety.

Solution:

Applying Laser Cladding Technology to refurbish and reinforce worn rotors with precision and durability.

Outstanding Advantages of Laser Cladding for Crusher Rotors:

  • Precision restoration of shape and dimensions – ensures perfect dynamic balance after repair.
  • Enhanced wear and impact resistance by 3–5 times thanks to special alloy coatings (Ni, Co, WC, CrC, etc.).
  • Minimal thermal distortion, preserving the original base material structure.
  • Extended rotor service life and reduced downtime for maintenance.
  • Up to 60–70% cost savings compared to full rotor replacement.

Real-World Applications:

✔️ Swing hammer crusher rotors in the cement industry
✔️ Ore crusher rotors in the mining sector
✔️ Heavy-duty industrial crushers used in thermal power and chemical processing

Looking for a durable, cost-effective, and efficient rotor repair solution?

Contact PHUONGDONG INDUSTRY today for expert consultation and technical support!

PHUONG DONG INDUSTRIAL  AND TRADING CO., LTD
Address: Alley 70, Dan Di, Uy No, Dong Anh, Hanoi
Phone/Zalo: +84 987 822 360