Laser Cladding Phương Đông
Broken or chipped teeth on large gears due to overload during operation is a common failure in heavy industries such as cement, steel, and mining.
At Phuong Dong Industry, we apply Laser Cladding technology to restore damaged gears, offering a cost-effective and sustainable alternative to complete replacement.
Outstanding Advantages of Laser Cladding in Gear Repair:
- Precise tooth shape restoration: High flexibility in rebuilding individual gear teeth accurately.
- Durable metallurgical bonding: The cladding layer adheres firmly thanks to metallurgical bonding, ensuring no delamination during operation.
- Minimal thermal distortion: The focused heat source limits impact on the gear’s original structure.
- Cost and time efficiency: Eliminates the need for new gear manufacturing, reduces downtime, and improves operational efficiency.
Gear Restoration Process at Phuong Dong:
1. Inspection and damage assessment: Evaluate the gear’s working position, wear level, tooth breakage, hardness, etc., to determine suitable welding methods and cladding powder.
2. Surface preparation: Clean and remove oxides, metal dust, and contaminants to ensure optimal adhesion.
3. Laser cladding: Apply a high-power laser beam combined with specialized metallic powder to rebuild the damaged gear teeth.
3. CNC machining: Re-machine the gear tooth geometry to achieve original design tolerances and surface finish.
4. Quality inspection: Measure dimensions, check hardness, and perform PT (penetrant testing) to ensure reliability.
Laser Cladding not only extends the service life of industrial gears but also optimizes maintenance costs, especially ideal for factories that require continuous operation and minimal downtime.
Contact Us for Technical Consultation and Service:
PHUONG DONG INDUSTRIAL AND TRADING CO., LTD
Address: Alley 70, Dan Di, Uy No, Dong Anh, Hanoi
Phone/Zalo/Whatsapp: +84 987 822 360
